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Journal of Reinforced Plastics and Composites
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Resin Impregnation During the Manufacturing of Composite Materials Subject to Prescribed Injection Rate

John P. Coulter

Thermal Engineering and Advanced Manufacturing Group Department of Mechanical Engineering Center for Composite Materials University of Delaware, Newark, Delaware 19716

Selçuk I. Guceri

Thermal Engineering and Advanced Manufacturing Group Department of Mechanical Engineering Center for Composite Materials University of Delaware, Newark, Delaware 19716

A numerical investigation into the area of resin impregnation during the manufacturing of composite materials is undertaken using a macroscopic flow through porous media ap proach. This study is specifically directed at modeling the resin transfer molding and resin film stacking advanced composite manufacturing processes. Quasi-steady state isothermal flow is assumed and a two-dimensional Darcy Law based stream function formulation is utilized. The resultant single governing equation for each quasi-steady timestep is solved along with proper boundary conditions using the method of boundary-fitted coordinate systems encompassing numerical grid generation. The resultant code is validated by a comparison with previously published results for flow into a rectangular mold with a point source and a line sink. Streamlines, pressure distributions, velocity profiles, and temporal liquid free surface positions are then presented for the flow into a mold of general irregular geometry encasing both isotropic and anisotropic fibrous preforms.

Key Words: composites manufacturing • resin impregnation • resin transfer molding • resin film stacking • computational fluid dynamics • porous media • numerical grid generation.

Journal of Reinforced Plastics and Composites, Vol. 7, No. 3, 200-219 (1988)
DOI: 10.1177/073168448800700301


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